CNC ko Stamping? Yadda Masu Sayen Waya suke Ajiye Har zuwa 50% akan Sassan Karfe na Sheet

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Zaɓa tsakanin stamping karfen takarda da injina na CNC na iya ajiyewa ko ɓarna dubun dubatan daloli. Wannan rukunin yanar gizon yana bayyana madaidaicin farashi, juriya, lokutan jagora, da kuma ainihin kayan aikin gidan wanka don taimakawa masu siye su yanke shawara mafi wayo.

Yawancin masu siye da injiniyoyi suna fuskantar tsaka-tsaki iri ɗaya a wani lokaci: * Shin muna yin wannan ɓangaren tare da stamping karfe ko injin CNC?* Zabi da wuri da wuri (ko tsaya tare da tsarin da ba daidai ba ya daɗe) kuma kuna iya ƙone dubun dubatan daloli a cikin kayan aiki ko farashin naúrar — da makonni na jadawalin. Wannan labarin yana ƙaddamar da bambance-bambance masu amfani, ƙimar farashi na gaskiya, da shari'ar gidan wanka-hardware wanda ke nuna inda kowane tsari ke haskakawa-don haka za ku iya yin kira tare da amincewa.

Abin da gaske ke motsa yanke shawara

Idan kuka kawar da kalmomin furucin, zaɓinku ya ragu zuwa abubuwa biyar:
- Volume: sassa nawa akan wane lokaci
- Haƙuri: yadda dole ne ma'auni ya kasance
- Complexity: geometry, fasali, da na biyu ops
- Lokacin jagora: yadda sauri kuke buƙatar labarai na farko da ramp
- Lifecycle: sau nawa zane zai canza

Stamping da CNC na iya samar da sassan ƙarfe masu kyau; tsarin "daidai" shine wanda ya dace da waɗannan gaskiyar-ba mafi kyawun ka'idar ba.

[Shawarwari na hoto: Bayanin bayanan da ke nuna tambari = babban gaba + ƙaramin farashi vs CNC = babu gaba + farashi mafi girma.]

Madaidaicin farashi na gaskiya (a cikin bayyanannen Ingilishi)

- Tambari: Kayan aiki dalar Amurka $6,000-$15,000. Bayan amortization, US $0.80-$2.00 kowane bangare a babban girma.
- CNC machining: Babu kudin kayan aiki. Farashin raka'a yawanci dalar Amurka 8- $25 na ƙananan batches (pcs 50-500).

[Shawarwari na Hoto: Taswirar layi yana nuna farashi kowane sashi vs girma, tambarin faduwa, CNC ya tsaya lebur.]

Haƙuri da lissafi

CNC: ± 0.002 a cikin (0.05 mm). Mafi dacewa don madaidaicin fasalulluka da hadadden lissafi na 3D.
Hatimi: ± 0.005-0.010 a cikin al'ada. Haƙuri mai ƙarfi mai yiwuwa tare da ops na biyu.

Dokar babban yatsan hannu: lebur, sassa masu maimaitawa → stamping; sassa 3D masu rikitarwa → CNC.

[Shawarar hoto: Teburin kwatanta haƙuri gefe da gefe.]

Lokacin jagoranci da sassauci

CNC: sassa a cikin kwanaki zuwa makonni 2. Mafi kyawun samfura da ƙira masu saurin tafiya.
Stamping: kayan aiki yana buƙatar makonni 4-8 (wani lokaci 6-12 makonni). Mafi kyau ga barga, ƙira mai girma.

[Shawarwari na Hoto: Zane-zane na lokaci yana kwatanta CNC vs lokacin jagorar stamping.]

Case: Bakin Karfe Rufe Magudanar ruwa (Hardware na Bathroom)

Yanayin A - 5,000 inji mai kwakwalwa:
- Tambari: Kayan aiki dalar Amurka $6,000-$15,000. Farashin naúrar US$0.8-$2. → Fiye da 50% mai rahusa gabaɗaya.
- CNC: Babu farashin kayan aiki. Farashin naúrar US$8-$25. Mafi girman farashi gabaɗaya.

Scenario B - 300 inji mai kwakwalwa:
- Stamping: Har yanzu ana buƙatar kayan aiki, ba mai tsada ba.
- CNC: $ 8- $ 25 a kowane sashi, babu haɗarin kayan aiki, isar da sauri.

Kammalawa: Stamping yayi nasara a babban girma. CNC ya fi wayo don samfuri ko ƙananan gudu.

[Shawarar hoto: Teburin kwatanta farashin gefe-gefe don pcs 300 vs 5000 inji mai kwakwalwa.]

Hanyoyi masu amfani don guje wa yawan biyan kuɗi

1. Kulle yanke shawara zuwa ainihin ƙarar, ba tsinkaya ba.
2. Daure juriya ga aiki-ba al'ada ba.
3. Sauƙaƙe lissafin lissafi da wuri.
4. Daidaita lokacin jagora tare da haɗarin kasuwanci.
5. Yi tunanin sake zagayowar rayuwa: samfuri → matukin jirgi → ma'auni.

[Shawarar Hoto: Samfurin ginshiƙi → matukin jirgi → sikelin.]

Jerin binciken mai siye da sauri

- Shekara-shekara da girma girma.
- Mahimman haƙuri.
- Saitin fasali.
- Matsalolin lokacin jagora.
- Kaddamar bita.
- Gama da kayan (304 vs 316 bakin, goge vs madubi).

[Shawarar Hoto: Zane-zane don masu siye don bugawa/amfani.]

FAQ (Tambayoyin mai siye na gama gari)

Tambaya: Yaya tsantsar haƙuri zai iya tafiya da gaske?
A: ± 0.005-0.010 in shine na hali. Mai yuwuwa mai yuwuwa tare da ops na biyu.

Tambaya: Nawa ne farashin mutuwa mai ci gaba?
A: Ya tashi daga dalar Amurka 10,000 zuwa sama da dalar Amurka 200,000 dangane da sarkakiya.

Q: Shin CNC na iya buga lokutan jagorar gaggawa?
A: Ee, ana iya sarrafa sassa masu sauƙi a cikin kwanaki zuwa makonni 2.

Tambaya: Shin sauyawa daga CNC zuwa stamping yana da wahala?
A: Yana buƙatar wasu canje-canje na DFM amma na gama-gari ne, canjin kuɗi.

Mabuɗin Mai siye

1. Volume yanke shawarar kudin da ya dace: CNC ya lashe kananan gudu, stamping wins sikelin.
2. Haƙuri mai dacewa don aiki: CNC don daidaito, hatimi don sutura da maƙallan.
3. Lokacin jagora = gudanar da haɗari: CNC don saurin gudu, hatimi don ƙarar barga.
4. Canjin masu siye masu hankali: samfuri tare da CNC, sikelin tare da hatimi.

Tunani na ƙarshe

Zaɓin tsakanin stamping karfen takarda da injina na CNC ba game da wane tsari ya fi kyau a duk duniya ba - game da daidaita tsarin ne tare da sake zagayowar samfurin ku. Masu saye masu wayo suna yin samfuri tare da CNC, ingantaccen buƙatu, sannan canzawa zuwa tambari sau ɗaya juzu'i sun tabbatar da kayan aiki. Godiya ga balagaggen sarkar samar da kayayyaki na kasar Sin, farashin kayan aiki da lokutan gubar galibi suna yin gasa fiye da masu samar da kayayyaki na ketare. Idan kuna da takamaiman zane-zane, jin daɗin kai don ƙididdige ƙididdiga na farashi da ƙididdiga.


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